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Comprehensive Comparison of Light Stabilizers and Photoinitiators

2025-06-27

This article provides an in-depth comparison of light stabilizers and photoinitiators, focusing on their mechanisms, application areas, material selection criteria, process optimization impacts, and future development trends. By analyzing their differences and synergies, it aims to provide guidance for product development and material selection in various industries.

I. Basic Concepts and Mechanisms

1.1 Definition and Classification of Light Stabilizers

Light stabilizers are additives that can inhibit or slow down the degradation, yellowing, and mechanical property decline of polymer materials under light radiation. Their core function is to protect materials from photooxidative degradation by absorbing ultraviolet energy and converting it into heat, or by capturing free radicals, quenching singlet oxygen, etc. According to their mechanisms of action, light stabilizers are mainly classified into the following categories:

  • Ultraviolet absorbers (such as benzotriazoles and benzophenones): These can selectively absorb ultraviolet light and convert it into heat energy.
  • Hindered amine light stabilizers (HALS): These provide efficient protection through multiple mechanisms such as capturing free radicals and decomposing hydroperoxides.
  • Quenchers (such as nickel organic compounds): These can quench the energy of excited-state molecules to prevent photooxidation reactions.
  • Free radical scavengers: These directly capture free radicals generated during photooxidation to terminate chain reactions.

1.2 Definition and Classification of Photoinitiators

Photoinitiators are compounds that, after absorbing a certain wavelength of energy in the ultraviolet region (250-420nm) or visible light region (400-800nm), can generate free radicals or cations to initiate the polymerization, crosslinking, and curing of monomers. They are the key components in photocuring systems, forming formulation products with reactive diluents, oligomers, and additives, which are then applied by end users. According to their initiation mechanisms, photoinitiators are mainly divided into:

  • Free radical photoinitiators: These can be further divided into cleavage-type and hydrogen abstraction-type according to the mechanism of generating free radicals.
  • Cationic photoinitiators: These include diaryliodonium salts, triarylsulfonium salts, etc., which generate super strong protonic acids to initiate polymerization.
  • Hybrid photoinitiators: These have both free radical and cationic initiation functions, exhibiting synergistic effects.

1.3 Comparison of Mechanisms of Action

Mechanism of action of light stabilizers:

  • Absorb ultraviolet energy and convert it into heat energy (ultraviolet absorbers).
  • Capture free radicals generated during photooxidation (hindered amines).
  • Quench the energy of excited-state molecules (quenchers).
  • Decompose hydroperoxides to prevent chain reactions.

Mechanism of action of photoinitiators:

  • Absorb photon energy to transition from the ground state to the excited state.
  • The excited-state molecules undergo homolytic cleavage to generate primary free radicals (cleavage-type).
  • The excited-state molecules abstract hydrogen atoms from hydrogen donors to generate active free radicals (hydrogen abstraction-type).
  • The generated free radicals or cations initiate the polymerization and crosslinking reactions of monomers.

The most fundamental difference between the two is that light stabilizers inhibit or slow down photochemical reactions to protect materials from photodegradation, while photoinitiators actively initiate polymerization reactions after absorbing light energy to promote material curing.

II. Key Application Areas in Product Development

2.1 Key Roles of Light Stabilizers in Different Products

Light stabilizers play an irreplaceable role in various products that require long-term outdoor use or high light stability:

1. Plastic Products Field

  • Polyolefin artificial grass: In the production of polyolefin artificial grass, the performance differences of light stabilizers directly affect the service life and environmental adaptability of products. Light stabilizer 783 performs outstandingly in scenarios with a 2-3 year service cycle, such as围挡 grass and landscape grass with low requirements; while light stabilizer 944 has become the mainstream choice for high-frequency use scenarios such as football fields and hockey fields due to its stable weather resistance.
  • Automotive plastic parts: The weather resistance requirements for automotive plastic parts are constantly increasing. The new version of the "Technical Requirements for Weather Resistance of Automotive Plastic Parts" has increased the artificial accelerated aging test duration from 1500 hours to 2000 hours, directly driving the addition ratio of light stabilizers in PP materials to increase from 1.2% to 1.8%.
  • Agricultural films: Agricultural films are an important application field for light stabilizers. Especially in cases where high-concentration inorganic pesticides such as sulfur and chlorine are used, high-performance light stabilizers such as Tinuvin® NOR® can effectively protect agricultural plastic products and extend their service life.

2. Coatings and Inks Field

  • Automotive coatings: BASF light stabilizer 292 is a liquid hindered amine light stabilizer dedicated to coatings. It is used in automotive coatings (non-acid catalyzed), industrial coatings, and radiation-cured coatings. It can effectively improve the service life of coatings and prevent cracking and loss of gloss.
  • Architectural coatings: Used for outdoor architectural coatings (such as roofs), architectural adhesives, and sealants to provide long-term protection.
  • Wood coatings: Prevent wood from yellowing due to light exposure and extend the aesthetic life of furniture and floors.

3. Special Materials Field

  • Organic photovoltaic cells: As encapsulation protective layers, they extend the power generation efficiency of batteries in outdoor environments, contributing to the development of green energy.
  • Food packaging films: While ensuring safety, they maintain the permeability of the film and enhance the shelf appeal.
  • Medical devices: Used in medical products such as medical polyurethane catheters, they need to pass the ISO 10993 biocompatibility test.

2.2 Key Roles of Photoinitiators in Different Products

Photoinitiators are the core components of photocuring systems and play a key role in products that require rapid curing and high-precision molding:

1. UV Curing Materials Field

  • UV coatings: IRGACURE 2959 is a highly efficient non-yellowing ultraviolet photoinitiator, especially suitable for water-based UV systems based on acrylic resins and unsaturated polyesters and fields requiring low odor.
  • UV inks: Photoinitiator-184 (Irgacure-184) can absorb ultraviolet radiation energy during the ink curing process to form free radicals or cations, initiating the polymerization, crosslinking, and grafting reactions of monomers and oligomers. In a very short time, the ink is cured into a three-dimensional network structure.
  • UV adhesives: Photoinitiators are an important component of photocuring adhesives and play a decisive role in the curing rate. After being irradiated by ultraviolet light, photoinitiators absorb the energy of light, split into two active free radicals, and initiate the chain polymerization of photosensitive resins and reactive diluents, causing the adhesive to crosslink and cure.

2. Electronics and Microelectronics Field

  • PCB circuit boards: Photoinitiators play a key role in the manufacturing of PCB circuit boards and are used in photoresists and solder mask inks.
  • Microelectronic processing: In the field of microelectronic processing, photoinitiators are used in photolithography processes to achieve high-precision patterning.
  • Optical fiber communication: Used in the manufacturing of optical fiber coatings and optoelectronic devices.

3. Additive Manufacturing and Special Applications

  • 3D printing: Photoinitiators are a key component of photocuring resins, affecting the polymerization rate, performance, and appearance of 3D products. In biomedical 3D printing applications, photoinitiators with good biocompatibility, no cytotoxicity, and good water solubility are required.
  • Biomedical applications: Studies have shown that carboxyl, hydroxyl, and ethylene glycol functionalized aryl diaziridines can be used as biocompatible photoinitiator substitutes, initiating radical polymerization at both ultraviolet (365 nm) and visible light (405 nm) wavelengths.
  • LED and visible light curing technologies: Advanced photoinitiator formulations support the transition to LED and visible light curing technologies, aligning production with environmental goals while maintaining or improving product quality.

2.3 Collaborative Application Cases of the Two in Product Development

In the development of certain specific products, light stabilizers and photoinitiators need to be used synergistically to achieve the best results:

  • High-performance UV adhesives: The antioxidant UV adhesive developed by Dongguan Boxiang Electronic Materials Co., Ltd. improves the weather resistance of the UV adhesive by introducing UV absorbers and hindered amine light stabilizers. At the same time, the synergistic effect of primary and secondary antioxidants effectively blocks the oxidation path, significantly improving the anti-aging performance of the UV adhesive in high-ultraviolet and high-oxidation environments.
  • Photocurable low-refractive index UV resin: In the preparation of silicone-modified low-refractive index UV resin for optical fibers, it is necessary to consider both the efficiency of the photoinitiator in initiating the polymerization reaction and the long-term weather resistance of the product provided by the light stabilizer.
  • Rapid-curing conductive silver paste: The LTCC rapid ultraviolet-curing conductive silver paste developed by Zhejiang MoKe uses a specific ratio of prepolymer, plasticizer, silver powder, glass powder, and photoinitiator, which can be quickly cured within 5 seconds. At the same time, it is necessary to consider the long-term stability of the product provided by the light stabilizer.

III. Key Considerations in Material Selection

3.1 Basis for Selecting Light Stabilizers

Selecting the appropriate light stabilizer requires comprehensive consideration of various factors such as material characteristics, application environment, and performance requirements:

1. Material Type and Structure

  • Polymer type: Different polymers have different sensitivities to photodegradation, and light stabilizers that match them need to be selected. For example, the HALS addition ratio in polypropylene (PP) materials is usually 0.5%-0.8%, 30% higher than that in traditional fuel vehicles.
  • Molecular structure: The molecular structure of the material determines its sensitivity to photooxidation. Polymers containing unsaturated bonds, branched structures, or those prone to generating free radicals require stronger light stabilization protection.
  • Processing conditions: The processing temperature, time, and other conditions of the material will affect the selection of light stabilizers. For example, light stabilizer 622 has high-temperature processing resistance and can adapt to high-temperature processes such as injection molding and extrusion.

2. Application Environment Factors

  • Climatic conditions: The ultraviolet intensity, temperature, humidity, and other factors vary significantly in different climatic regions. In high-temperature and high-humidity environments, light stabilizer 2022 has become the preferred choice for seaside venues and other environments due to its water extraction weight loss rate of only 0.4% (boiled in water at 95°C for 100 hours).
  • Chemical exposure: The chemical substances that the material may come into contact with will affect the selection of light stabilizers. In scenarios where acidic substances are easily contacted, such as around swimming pools and chemical industrial parks, the acid resistance of light stabilizer 119 becomes a key advantage.
  • Service life: The expected service life of the product is an important consideration when selecting light stabilizers. From the perspective of balancing economic costs and performance, light stabilizer 783 performs outstandingly in scenarios with a 2-3 year service cycle, while light stabilizer 944 is suitable for professional sports venues requiring a longer service life.

3. Performance Requirements and Special Needs

  • Optical performance: For products requiring high transparency and gloss, such as optical films and transparent coatings, light stabilizers that do not affect the optical performance of the material need to be selected. For example, light stabilizer JINJUN564 can achieve efficient protection with only a very low addition amount (0.1%-2.0%) due to its high molar extinction coefficient. It can still provide efficient protection in ultra-thin film layers below 1 micron, ensuring the transparency and gloss of the coating.
  • Mechanical performance: The retention rate of mechanical properties such as tensile strength and elongation at break of the material is an important indicator for evaluating the effectiveness of light stabilizers. Tests show that the mechanical properties of artificial grass filaments added with light stabilizer 944 still retain more than 70% after 3000 hours of aging.
  • Environmental protection and safety requirements: With the tightening of environmental protection regulations, the R & D investment in halogen-free HALS products has increased from 15% in 2024 to 32% in 2028. Leading enterprises such as BASF and Beijing TianGang have built fully enclosed production lines with zero solvent emissions.

3.2 Basis for Selecting Photoinitiators

Selecting the appropriate photoinitiator also requires considering multiple factors to ensure that it matches the formulation system and application requirements:

1. Characteristics of the Photocuring System

  • Prepolymer type: Different prepolymers respond differently to photoinitiators. The key principle is to select a photoinitiator with appropriate activity according to the type of prepolymer and monomer.
  • System color: For colored systems, photoinitiators with high initiation activity in that color system need to be selected. Studies have shown that in black UV-cured silicone materials, systems using ITX, TPO, 819, 907, and 369 as initiators have shorter curing times, indicating that these initiators have relatively high initiation activity in colored systems.
  • Curing method: Select the appropriate photoinitiator according to the curing method. For example, hybrid radical-cationic photoinitiators can undergo both radical polymerization and cationic polymerization, which can avoid weaknesses and give full play to strengths, with synergistic effects.

2. Light Source Characteristics and Curing Conditions

  • Light source wavelength: The absorption spectrum of the photoinitiator must match the emission spectrum of the radiation source and have a relatively high molar extinction coefficient. For example, the LAP photoinitiator has a maximum absorption wavelength of up to 380.5 nm and an absorption band of up to 410 nm, which can be excited by blue light and is suitable for specific LED light sources.
  • Light intensity and irradiation time: Different photoinitiators have different sensitivities to light intensity and irradiation time. Studies have shown that when the photoinitiator concentration is 7%, the intensity required for UV photocuring is the lowest, that is, the curing speed is the fastest. However, continuing to increase the concentration beyond this point will actually reduce the curing speed.
  • Curing environment: Factors such as oxygen content and temperature in the curing environment will affect the effectiveness of the photoinitiator. For example, cationic photocuring has small volume shrinkage, strong adhesion, and is not inhibited by oxygen during the curing process, making it suitable for photocuring in an aerobic environment.

3. Application Performance Requirements

  • Curing speed: Different applications have very different requirements for curing speed. The LTCC rapid ultraviolet-curing conductive silver paste developed by Zhejiang MoKe can be cured within 5 seconds, making it suitable for production lines requiring rapid curing.
  • Curing depth: For thick film systems, the curing depth of the photoinitiator needs to be considered. Studies have shown that the ruthenium/sodium persulfate (ru/sps) system can polymerize thick structures (8.88±0.94 mm), while hydrogels initiated by IRGACURE 2959 (1.62±0.49 mm) show poor penetration depth.
  • Final performance: The photoinitiator and its photolysis products should be non-toxic, odorless, stable, easy to store for a long time, and will not have an adverse impact on the performance of the final product.

3.3 Comparison of Key Parameters in Material Selection

Selection Factor Light Stabilizer Photoinitiator
Core Function Prevent material photodegradation and extend service life Initiate polymerization reaction to achieve rapid curing
Mechanism of Action Absorb ultraviolet light, capture free radicals, quench excited states Absorb light energy to generate active species and initiate polymerization
Main Types Ultraviolet absorbers, hindered amines, quenchers, etc. Radical type, cationic type, hybrid type
Material Compatibility Match with polymer type, molecular structure, processing conditions Match with prepolymer type, system color, curing method
Environmental Adaptability Consider climatic conditions, chemical exposure, service life Consider light source wavelength, light intensity, curing environment
Performance Indicators Optical performance, retention rate of mechanical properties, weather resistance Curing speed, curing depth, final product performance
Special Requirements Environmental protection, safety, low volatility Toxicity, odor, storage stability

IV. Impact and Control in Process Optimization

4.1 Impact of Light Stabilizers on Production Processes and Efficiency

The selection and use of light stabilizers have multiple impacts on production processes and efficiency:

1. Impact of Processing Temperature and Stability

  • Thermal stability requirements: Light stabilizers need to have a certain degree of thermal stability and not decompose at processing temperatures to ensure stability during material processing. For example, light stabilizer 622 has high-temperature processing resistance and can adapt to high-temperature processes such as injection molding and extrusion.
  • Impact on processing window: Different light stabilizers have different decomposition temperatures and thermal stabilities, which will affect the processing window of materials. For example, some light stabilizers may decompose to generate gases at high temperatures, leading to bubbles or surface defects in the product.
  • Extended processing time: In some cases, especially when using compound light stabilizers, it may be necessary to appropriately extend the processing time to ensure that the light stabilizer is fully dispersed and uniformly distributed in the material.

2. Addition Method and Dispersion Control

  • Timing of addition: The timing of adding light stabilizers has an important impact on their dispersion and effectiveness in the material. Generally, light stabilizers should be added at the initial stage of material melting to ensure uniform dispersion in the material.
  • Dispersion technology: To improve the dispersion effect of light stabilizers, special dispersion technologies or equipment may sometimes be required. For example, in the production of agricultural films, using a high-speed mixer or twin-screw extruder can improve the dispersion uniformity of light stabilizers.
  • Masterbatch preparation: Adding light stabilizers in the form of masterbatches can improve metering accuracy and dispersion effects, especially suitable for occasions where precise control of the addition amount is required.

3. Optimization of Synergistic Effects of Compounding

  • Multi-component compounding: In industry, the effective prevention and retardation of photoaging are often achieved by compounding two or more light stabilizers with different mechanisms of action to absorb ultraviolet light in different wavelength bands, which can achieve excellent effects that a single light stabilizer cannot achieve.
  • Synergistic mechanism: For example, Uvinul 4050 can be used alone or in combination with high molecular weight light stabilizer HALS to achieve synergistic effects. It has good synergistic effects with benzoate ultraviolet absorbers and hindered phenol antioxidants, which can improve the weather resistance and color fastness of PP and HDPE.
  • Optimization of addition ratio: When compounding different light stabilizers, it is necessary to optimize the ratio of each component to achieve the best effect. For example, in automotive coatings, the recommended addition amount of BASF light stabilizer 292 is 0.5-2%, and it can be used in combination with 1-3% of ultraviolet absorbers such as Tinuvin 1130 and Tinuvin 384-2.

4.2 Impact of Photoinitiators on Production Processes and Efficiency

The characteristics and use of photoinitiators have a decisive impact on the photocuring process and production efficiency:

1. Light Source Selection and Energy Control

  • Light source matching: Different photoinitiators need to match corresponding light sources. For example, IRGACURE 2959 and LAP are effective in the 320-500 nm wavelength range, while the ruthenium/sodium persulfate system has better effects in the 400-500 nm visible light range.
  • Energy density optimization: The initiation efficiency of photoinitiators is closely related to the energy density of the light source. Studies have shown that different photoinitiators have different requirements for energy density, which need to be optimized according to specific conditions.
  • Advantages of LED light sources: Advanced photoinitiator formulations support the transition to LED and visible light curing technologies, aligning production with environmental goals while maintaining or improving product quality.

2. Concentration Control and Curing Efficiency

  • Determination of optimal concentration: The photoinitiator concentration has a significant impact on the curing rate. Studies have shown that when the photoinitiator concentration is 7%, the intensity required for UV photocuring is the lowest, that is, the curing speed is the fastest. However, continuing to increase the concentration beyond this point will actually reduce the curing speed.
  • Impact of concentration on curing depth: The photoinitiator concentration not only affects the curing speed but also the curing depth. For example, in dental resins, as the CQ concentration increases, the conversion rate and mechanical properties (such as elastic modulus and hardness) increase, while the curing depth decreases.
  • Impact of material thickness: For materials of different thicknesses, the photoinitiator concentration and curing conditions need to be adjusted. For example, IRGACURE 819 is a highly efficient general-purpose ultraviolet photoinitiator, especially suitable for the curing of thick film systems, and especially suitable for white systems and glass fiber reinforced materials.

3. Environmental Factors and Process Control

  • Oxygen inhibition effect: During the free radical photocuring process, oxygen is one of the main inhibiting factors. Studies have shown that cationic photocuring has small volume shrinkage, strong adhesion, and is not inhibited by oxygen during the curing process. The reaction is not easy to terminate, and it has a strong "post-curing" ability, making it suitable for the photocuring of thick films.
  • Temperature impact: The ambient temperature will affect the activity and curing rate of the photoinitiator. Generally, increasing the temperature will accelerate the polymerization reaction rate, but too high a temperature may cause material deformation or performance decline.
  • Humidity control: In some photoinitiator systems, the ambient humidity may affect the curing effect. For example, water-based photoinitiator systems are more sensitive to changes in ambient humidity, and the humidity of the process environment needs to be strictly controlled.

4.3 Synergistic Effects of the Two in Process Optimization

In some processes, light stabilizers and photoinitiators need to be used synergistically. At this time, their interaction is crucial for process optimization:

  • Synergistic effects in UV-cured coatings: In UV-cured coatings, photoinitiators are responsible for initiating the polymerization reaction, while light stabilizers are responsible for protecting the coating from photooxidative degradation during use. For example, adding BASF hindered amine light stabilizer TINUVIN292 to automotive coatings can further reduce the yellowing of acrylic systems under outdoor sunlight.
  • Synergistic addition sequence: In systems where both light stabilizers and photoinitiators are used, the addition sequence may affect the final effect. Generally, light stabilizers should be added first and fully dispersed, and then photoinitiators should be added.
  • Interaction control: Some light stabilizers may interact with photoinitiators, affecting the curing effect. For example, BASF light stabilizer 292 may interact with paint components (such as acid catalysts), which needs to be carefully evaluated.

V. Functional Differences and Advantage Comparison in Application Scenarios

5.1 Application Comparison in the Building and Construction Materials Field

Advantages of Light Stabilizers in the Building Field:

  • Extend the service life of building materials: In architectural coatings, light stabilizers can effectively prevent the coating from maintaining gloss under sunlight exposure, avoid cracking and spotting, and prevent bursting and surface peeling, thereby greatly extending the service life of the coating.
  • Improve durability: Used for outdoor architectural coatings (such as roofs), architectural adhesives, and sealants to provide long-term protection.
  • Environmental protection and energy conservation: By extending the service life of building materials and reducing the replacement frequency, the environmental impact and cost of the entire building lifecycle are reduced.

Advantages of Photoinitiators in the Building Field:

  • Rapid curing construction: In applications such as building sealants and waterproof coatings, photoinitiators can achieve rapid curing and improve construction efficiency.
  • Low-temperature curing characteristics: Some photoinitiator systems can cure in low-temperature environments, expanding the construction season and time window.
  • Precise control: Photocuring technology enables precise control, especially suitable for the manufacture of complex building structures and decorative parts.

5.2 Application Comparison in the Automotive and Transportation Field

Advantages of Light Stabilizers in the Automotive Field:

  • Excellent weather resistance: It works better in automotive special coatings and can effectively prevent the coating from maintaining gloss under sunlight exposure, avoiding cracking and spotting.
  • Prevent yellowing: Adding BASF hindered amine light stabilizer TINUVIN292 can further reduce the yellowing of acrylic systems under outdoor sunlight.
  • Material protection: The HALS addition ratio in polypropylene bumper materials for new energy vehicles has increased to 0.5%-0.8%, 30% higher than that in traditional fuel vehicles. At the same time, the stricter VOC standards in vehicles have promoted a price premium of 15%-20% for low-odor products.

Advantages of Photoinitiators in the Automotive Field:

  • Efficient production: UV curing allows higher yields, higher machine utilization, and faster production speeds, improving overall production capacity and efficiency.
  • Reduce cleaning and setup time: UV chemicals only cure when exposed to UV energy, eliminating the need for immediate cleaning and reducing the labor time for setup, which is particularly beneficial for the graphic arts printing industry and other applications.
  • Improve coating quality: Photocuring technology enables a more uniform and thinner coating, improving the aesthetics and corrosion resistance of the automotive surface.

5.3 Application Comparison in the Packaging and Printing Field

Advantages of Light Stabilizers in the Packaging Field:

  • Extend product shelf life: In food packaging films, light stabilizers maintain the permeability of the film while ensuring safety, enhancing the shelf appeal.
  • Protect contents: Prevent ultraviolet light from penetrating the packaging material and protect the contents from photooxidation.
  • Improve material strength: Adding light stabilizers to polyolefin packaging materials can improve the retention rate of the material's mechanical properties and reduce damage during transportation and storage.Improve material strength: Adding light stabilizers to polyolefin packaging materials can improve the retention rate of the material's mechanical properties and reduce damage during transportation and storage.

Advantages of Photoinitiators in the Printing Field:

  • Rapid curing: In UV inks, photoinitiators can absorb ultraviolet radiation energy during the ink curing process to form free radicals or cations, initiating the polymerization, crosslinking, and grafting reactions of monomers and oligomers. In a very short time, the ink is cured into a three-dimensional network structure, greatly improving printing efficiency.
  • High-precision printing: Suitable for high-precision printing processes such as flexography and gravure printing, ensuring pattern clarity and color saturation.
  • Environmental protection: UV inks do not contain volatile organic compounds (VOCs), meeting environmental protection requirements and reducing air pollution.

5.4 Application Comparison in the Electronics and Optoelectronics Field

Advantages of Light Stabilizers in the Electronics Field:

  • Protect electronic components: In organic photovoltaic cells, light stabilizers are used as encapsulation protective layers to extend the power generation efficiency of batteries in outdoor environments, contributing to the development of green energy.
  • Maintain optical performance: Used in optical fibers, displays, and other devices to prevent yellowing and aging of materials and maintain optical performance.
  • High-temperature resistance: In high-power LED packaging materials, light stabilizers with high-temperature resistance need to be selected to ensure the stability of the material under long-term high-temperature operation.

Advantages of Photoinitiators in the Optoelectronics Field:

  • Precision manufacturing: In the field of microelectronic processing, photoinitiators are used in photolithography processes to achieve high-precision patterning, meeting the requirements of miniaturization and high integration of electronic components.
  • Optical device manufacturing: Used in the manufacturing of optical fiber coatings, optical waveguides, and other optical devices to ensure the optical properties and mechanical strength of the devices.
  • Rapid prototyping: In 3D printing of electronic components, photoinitiators enable rapid curing of materials, achieving rapid prototyping and customized production.

VI. Future Development Trends

6.1 Development Trends of Light Stabilizers

The light stabilizer market is developing towards higher performance, environmental protection, and specialization:

  • High-performance direction: With the development of high-tech fields such as aerospace, high-speed rail, and new energy, higher requirements are put forward for the performance of light stabilizers. For example, in new energy vehicles, the HALS addition ratio in polypropylene bumper materials has increased to 0.5%-0.8%, 30% higher than that in traditional fuel vehicles.
  • Environmental protection and safety: With the tightening of environmental protection regulations, the R & D investment in halogen-free HALS products has increased from 15% in 2024 to 32% in 2028. Leading enterprises such as BASF and Beijing TianGang have built fully enclosed production lines with zero solvent emissions.
  • Specialization and customization: Different application fields have different requirements for light stabilizers, promoting the development of products towards specialization and customization. For example, in the field of artificial grass, light stabilizers need to be specially optimized according to different use scenarios and service cycles.
  • Nano-composite technology: The application of nano-composite technology enables light stabilizers to be more evenly dispersed in the material, improving the stability and efficiency of light stabilization. For example, the nano-scale hindered amine light stabilizer has better dispersion and compatibility, which can provide more effective protection.

6.2 Development Trends of Photoinitiators

The photoinitiator market is developing towards high efficiency, environmental protection, and innovation:

  • High-efficiency and low-energy consumption: With the development of LED light sources, the demand for photoinitiators with high sensitivity in the visible light range is increasing. For example, the LAP photoinitiator has a maximum absorption wavelength of up to 380.5 nm and an absorption band of up to 410 nm, which can be excited by blue light and is suitable for specific LED light sources.
  • Environmental protection and safety: Develop environmentally friendly photoinitiators with low toxicity, low odor, and low migration. For example, water-based photoinitiators and solid photoinitiators have become research hotspots.
  • Multifunctional integration: Develop multifunctional photoinitiators that can not only initiate polymerization reactions but also have other functions such as antibacterial and self-healing. For example, some photoinitiators can be combined with antibacterial agents to prepare antibacterial photocuring materials.
  • Special application expansion: Expand the application fields of photoinitiators, such as 3D printing, biomedical, and optoelectronic devices. In the field of 3D printing, photoinitiators play a key role in the polymerization rate, performance, and appearance of 3D products.

6.3 Collaborative Development Trends of the Two

In the future, light stabilizers and photoinitiators will show more collaborative development trends:

  • Integrated product design: Design integrated products that combine the functions of light stabilizers and photoinitiators to simplify the production process and improve product performance. For example, in some UV-cured coatings, an additive that combines light stabilizer and photoinitiator functions can be used to achieve both rapid curing and long-term weather resistance.
  • Synergistic effect optimization: Further study the synergistic mechanism between light stabilizers and photoinitiators to optimize their combination and ratio to achieve better results. For example, in high-performance UV adhesives, by introducing UV absorbers and hindered amine light stabilizers, the weather resistance of the UV adhesive is improved, while the synergistic effect of primary and secondary antioxidants effectively blocks the oxidation path.
  • New material development: With the development of new materials such as nanomaterials and biomaterials, develop corresponding light stabilizers and photoinitiators to meet the special requirements of new materials. For example, in the field of biomedical materials, develop biocompatible light stabilizers and photoinitiators to meet the requirements of medical devices and tissue engineering.
  • Intelligent application: Combine light stabilizers and photoinitiators with intelligent technologies such as sensors and responsive materials to achieve intelligent applications. For example, develop a self-healing material that can automatically repair damage under light irradiation, which has broad application prospects in aerospace, automotive, and other fields.

VII. Conclusion

Light stabilizers and photoinitiators are two important types of additives in the field of polymer materials, each with unique functions and application scenarios. Light stabilizers play a key role in protecting materials from photooxidative degradation and extending service life, while photoinitiators are essential for achieving rapid curing and high-precision molding of materials. In product development and material selection, it is necessary to select appropriate light stabilizers and photoinitiators according to specific application requirements and environmental conditions, and optimize their combination and process parameters to achieve the best performance and cost-effectiveness.

With the continuous development of science and technology and the increasing demand for material performance, light stabilizers and photoinitiators will continue to develop towards higher performance, environmental protection, and specialization. At the same time, their collaborative application and integrated product design will also bring more innovation opportunities and development space for various industries.

This article is for reference only. For specific product selection and application, please consult professional technical personnel.

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Company news about-Comprehensive Comparison of Light Stabilizers and Photoinitiators

Comprehensive Comparison of Light Stabilizers and Photoinitiators

2025-06-27

This article provides an in-depth comparison of light stabilizers and photoinitiators, focusing on their mechanisms, application areas, material selection criteria, process optimization impacts, and future development trends. By analyzing their differences and synergies, it aims to provide guidance for product development and material selection in various industries.

I. Basic Concepts and Mechanisms

1.1 Definition and Classification of Light Stabilizers

Light stabilizers are additives that can inhibit or slow down the degradation, yellowing, and mechanical property decline of polymer materials under light radiation. Their core function is to protect materials from photooxidative degradation by absorbing ultraviolet energy and converting it into heat, or by capturing free radicals, quenching singlet oxygen, etc. According to their mechanisms of action, light stabilizers are mainly classified into the following categories:

  • Ultraviolet absorbers (such as benzotriazoles and benzophenones): These can selectively absorb ultraviolet light and convert it into heat energy.
  • Hindered amine light stabilizers (HALS): These provide efficient protection through multiple mechanisms such as capturing free radicals and decomposing hydroperoxides.
  • Quenchers (such as nickel organic compounds): These can quench the energy of excited-state molecules to prevent photooxidation reactions.
  • Free radical scavengers: These directly capture free radicals generated during photooxidation to terminate chain reactions.

1.2 Definition and Classification of Photoinitiators

Photoinitiators are compounds that, after absorbing a certain wavelength of energy in the ultraviolet region (250-420nm) or visible light region (400-800nm), can generate free radicals or cations to initiate the polymerization, crosslinking, and curing of monomers. They are the key components in photocuring systems, forming formulation products with reactive diluents, oligomers, and additives, which are then applied by end users. According to their initiation mechanisms, photoinitiators are mainly divided into:

  • Free radical photoinitiators: These can be further divided into cleavage-type and hydrogen abstraction-type according to the mechanism of generating free radicals.
  • Cationic photoinitiators: These include diaryliodonium salts, triarylsulfonium salts, etc., which generate super strong protonic acids to initiate polymerization.
  • Hybrid photoinitiators: These have both free radical and cationic initiation functions, exhibiting synergistic effects.

1.3 Comparison of Mechanisms of Action

Mechanism of action of light stabilizers:

  • Absorb ultraviolet energy and convert it into heat energy (ultraviolet absorbers).
  • Capture free radicals generated during photooxidation (hindered amines).
  • Quench the energy of excited-state molecules (quenchers).
  • Decompose hydroperoxides to prevent chain reactions.

Mechanism of action of photoinitiators:

  • Absorb photon energy to transition from the ground state to the excited state.
  • The excited-state molecules undergo homolytic cleavage to generate primary free radicals (cleavage-type).
  • The excited-state molecules abstract hydrogen atoms from hydrogen donors to generate active free radicals (hydrogen abstraction-type).
  • The generated free radicals or cations initiate the polymerization and crosslinking reactions of monomers.

The most fundamental difference between the two is that light stabilizers inhibit or slow down photochemical reactions to protect materials from photodegradation, while photoinitiators actively initiate polymerization reactions after absorbing light energy to promote material curing.

II. Key Application Areas in Product Development

2.1 Key Roles of Light Stabilizers in Different Products

Light stabilizers play an irreplaceable role in various products that require long-term outdoor use or high light stability:

1. Plastic Products Field

  • Polyolefin artificial grass: In the production of polyolefin artificial grass, the performance differences of light stabilizers directly affect the service life and environmental adaptability of products. Light stabilizer 783 performs outstandingly in scenarios with a 2-3 year service cycle, such as围挡 grass and landscape grass with low requirements; while light stabilizer 944 has become the mainstream choice for high-frequency use scenarios such as football fields and hockey fields due to its stable weather resistance.
  • Automotive plastic parts: The weather resistance requirements for automotive plastic parts are constantly increasing. The new version of the "Technical Requirements for Weather Resistance of Automotive Plastic Parts" has increased the artificial accelerated aging test duration from 1500 hours to 2000 hours, directly driving the addition ratio of light stabilizers in PP materials to increase from 1.2% to 1.8%.
  • Agricultural films: Agricultural films are an important application field for light stabilizers. Especially in cases where high-concentration inorganic pesticides such as sulfur and chlorine are used, high-performance light stabilizers such as Tinuvin® NOR® can effectively protect agricultural plastic products and extend their service life.

2. Coatings and Inks Field

  • Automotive coatings: BASF light stabilizer 292 is a liquid hindered amine light stabilizer dedicated to coatings. It is used in automotive coatings (non-acid catalyzed), industrial coatings, and radiation-cured coatings. It can effectively improve the service life of coatings and prevent cracking and loss of gloss.
  • Architectural coatings: Used for outdoor architectural coatings (such as roofs), architectural adhesives, and sealants to provide long-term protection.
  • Wood coatings: Prevent wood from yellowing due to light exposure and extend the aesthetic life of furniture and floors.

3. Special Materials Field

  • Organic photovoltaic cells: As encapsulation protective layers, they extend the power generation efficiency of batteries in outdoor environments, contributing to the development of green energy.
  • Food packaging films: While ensuring safety, they maintain the permeability of the film and enhance the shelf appeal.
  • Medical devices: Used in medical products such as medical polyurethane catheters, they need to pass the ISO 10993 biocompatibility test.

2.2 Key Roles of Photoinitiators in Different Products

Photoinitiators are the core components of photocuring systems and play a key role in products that require rapid curing and high-precision molding:

1. UV Curing Materials Field

  • UV coatings: IRGACURE 2959 is a highly efficient non-yellowing ultraviolet photoinitiator, especially suitable for water-based UV systems based on acrylic resins and unsaturated polyesters and fields requiring low odor.
  • UV inks: Photoinitiator-184 (Irgacure-184) can absorb ultraviolet radiation energy during the ink curing process to form free radicals or cations, initiating the polymerization, crosslinking, and grafting reactions of monomers and oligomers. In a very short time, the ink is cured into a three-dimensional network structure.
  • UV adhesives: Photoinitiators are an important component of photocuring adhesives and play a decisive role in the curing rate. After being irradiated by ultraviolet light, photoinitiators absorb the energy of light, split into two active free radicals, and initiate the chain polymerization of photosensitive resins and reactive diluents, causing the adhesive to crosslink and cure.

2. Electronics and Microelectronics Field

  • PCB circuit boards: Photoinitiators play a key role in the manufacturing of PCB circuit boards and are used in photoresists and solder mask inks.
  • Microelectronic processing: In the field of microelectronic processing, photoinitiators are used in photolithography processes to achieve high-precision patterning.
  • Optical fiber communication: Used in the manufacturing of optical fiber coatings and optoelectronic devices.

3. Additive Manufacturing and Special Applications

  • 3D printing: Photoinitiators are a key component of photocuring resins, affecting the polymerization rate, performance, and appearance of 3D products. In biomedical 3D printing applications, photoinitiators with good biocompatibility, no cytotoxicity, and good water solubility are required.
  • Biomedical applications: Studies have shown that carboxyl, hydroxyl, and ethylene glycol functionalized aryl diaziridines can be used as biocompatible photoinitiator substitutes, initiating radical polymerization at both ultraviolet (365 nm) and visible light (405 nm) wavelengths.
  • LED and visible light curing technologies: Advanced photoinitiator formulations support the transition to LED and visible light curing technologies, aligning production with environmental goals while maintaining or improving product quality.

2.3 Collaborative Application Cases of the Two in Product Development

In the development of certain specific products, light stabilizers and photoinitiators need to be used synergistically to achieve the best results:

  • High-performance UV adhesives: The antioxidant UV adhesive developed by Dongguan Boxiang Electronic Materials Co., Ltd. improves the weather resistance of the UV adhesive by introducing UV absorbers and hindered amine light stabilizers. At the same time, the synergistic effect of primary and secondary antioxidants effectively blocks the oxidation path, significantly improving the anti-aging performance of the UV adhesive in high-ultraviolet and high-oxidation environments.
  • Photocurable low-refractive index UV resin: In the preparation of silicone-modified low-refractive index UV resin for optical fibers, it is necessary to consider both the efficiency of the photoinitiator in initiating the polymerization reaction and the long-term weather resistance of the product provided by the light stabilizer.
  • Rapid-curing conductive silver paste: The LTCC rapid ultraviolet-curing conductive silver paste developed by Zhejiang MoKe uses a specific ratio of prepolymer, plasticizer, silver powder, glass powder, and photoinitiator, which can be quickly cured within 5 seconds. At the same time, it is necessary to consider the long-term stability of the product provided by the light stabilizer.

III. Key Considerations in Material Selection

3.1 Basis for Selecting Light Stabilizers

Selecting the appropriate light stabilizer requires comprehensive consideration of various factors such as material characteristics, application environment, and performance requirements:

1. Material Type and Structure

  • Polymer type: Different polymers have different sensitivities to photodegradation, and light stabilizers that match them need to be selected. For example, the HALS addition ratio in polypropylene (PP) materials is usually 0.5%-0.8%, 30% higher than that in traditional fuel vehicles.
  • Molecular structure: The molecular structure of the material determines its sensitivity to photooxidation. Polymers containing unsaturated bonds, branched structures, or those prone to generating free radicals require stronger light stabilization protection.
  • Processing conditions: The processing temperature, time, and other conditions of the material will affect the selection of light stabilizers. For example, light stabilizer 622 has high-temperature processing resistance and can adapt to high-temperature processes such as injection molding and extrusion.

2. Application Environment Factors

  • Climatic conditions: The ultraviolet intensity, temperature, humidity, and other factors vary significantly in different climatic regions. In high-temperature and high-humidity environments, light stabilizer 2022 has become the preferred choice for seaside venues and other environments due to its water extraction weight loss rate of only 0.4% (boiled in water at 95°C for 100 hours).
  • Chemical exposure: The chemical substances that the material may come into contact with will affect the selection of light stabilizers. In scenarios where acidic substances are easily contacted, such as around swimming pools and chemical industrial parks, the acid resistance of light stabilizer 119 becomes a key advantage.
  • Service life: The expected service life of the product is an important consideration when selecting light stabilizers. From the perspective of balancing economic costs and performance, light stabilizer 783 performs outstandingly in scenarios with a 2-3 year service cycle, while light stabilizer 944 is suitable for professional sports venues requiring a longer service life.

3. Performance Requirements and Special Needs

  • Optical performance: For products requiring high transparency and gloss, such as optical films and transparent coatings, light stabilizers that do not affect the optical performance of the material need to be selected. For example, light stabilizer JINJUN564 can achieve efficient protection with only a very low addition amount (0.1%-2.0%) due to its high molar extinction coefficient. It can still provide efficient protection in ultra-thin film layers below 1 micron, ensuring the transparency and gloss of the coating.
  • Mechanical performance: The retention rate of mechanical properties such as tensile strength and elongation at break of the material is an important indicator for evaluating the effectiveness of light stabilizers. Tests show that the mechanical properties of artificial grass filaments added with light stabilizer 944 still retain more than 70% after 3000 hours of aging.
  • Environmental protection and safety requirements: With the tightening of environmental protection regulations, the R & D investment in halogen-free HALS products has increased from 15% in 2024 to 32% in 2028. Leading enterprises such as BASF and Beijing TianGang have built fully enclosed production lines with zero solvent emissions.

3.2 Basis for Selecting Photoinitiators

Selecting the appropriate photoinitiator also requires considering multiple factors to ensure that it matches the formulation system and application requirements:

1. Characteristics of the Photocuring System

  • Prepolymer type: Different prepolymers respond differently to photoinitiators. The key principle is to select a photoinitiator with appropriate activity according to the type of prepolymer and monomer.
  • System color: For colored systems, photoinitiators with high initiation activity in that color system need to be selected. Studies have shown that in black UV-cured silicone materials, systems using ITX, TPO, 819, 907, and 369 as initiators have shorter curing times, indicating that these initiators have relatively high initiation activity in colored systems.
  • Curing method: Select the appropriate photoinitiator according to the curing method. For example, hybrid radical-cationic photoinitiators can undergo both radical polymerization and cationic polymerization, which can avoid weaknesses and give full play to strengths, with synergistic effects.

2. Light Source Characteristics and Curing Conditions

  • Light source wavelength: The absorption spectrum of the photoinitiator must match the emission spectrum of the radiation source and have a relatively high molar extinction coefficient. For example, the LAP photoinitiator has a maximum absorption wavelength of up to 380.5 nm and an absorption band of up to 410 nm, which can be excited by blue light and is suitable for specific LED light sources.
  • Light intensity and irradiation time: Different photoinitiators have different sensitivities to light intensity and irradiation time. Studies have shown that when the photoinitiator concentration is 7%, the intensity required for UV photocuring is the lowest, that is, the curing speed is the fastest. However, continuing to increase the concentration beyond this point will actually reduce the curing speed.
  • Curing environment: Factors such as oxygen content and temperature in the curing environment will affect the effectiveness of the photoinitiator. For example, cationic photocuring has small volume shrinkage, strong adhesion, and is not inhibited by oxygen during the curing process, making it suitable for photocuring in an aerobic environment.

3. Application Performance Requirements

  • Curing speed: Different applications have very different requirements for curing speed. The LTCC rapid ultraviolet-curing conductive silver paste developed by Zhejiang MoKe can be cured within 5 seconds, making it suitable for production lines requiring rapid curing.
  • Curing depth: For thick film systems, the curing depth of the photoinitiator needs to be considered. Studies have shown that the ruthenium/sodium persulfate (ru/sps) system can polymerize thick structures (8.88±0.94 mm), while hydrogels initiated by IRGACURE 2959 (1.62±0.49 mm) show poor penetration depth.
  • Final performance: The photoinitiator and its photolysis products should be non-toxic, odorless, stable, easy to store for a long time, and will not have an adverse impact on the performance of the final product.

3.3 Comparison of Key Parameters in Material Selection

Selection Factor Light Stabilizer Photoinitiator
Core Function Prevent material photodegradation and extend service life Initiate polymerization reaction to achieve rapid curing
Mechanism of Action Absorb ultraviolet light, capture free radicals, quench excited states Absorb light energy to generate active species and initiate polymerization
Main Types Ultraviolet absorbers, hindered amines, quenchers, etc. Radical type, cationic type, hybrid type
Material Compatibility Match with polymer type, molecular structure, processing conditions Match with prepolymer type, system color, curing method
Environmental Adaptability Consider climatic conditions, chemical exposure, service life Consider light source wavelength, light intensity, curing environment
Performance Indicators Optical performance, retention rate of mechanical properties, weather resistance Curing speed, curing depth, final product performance
Special Requirements Environmental protection, safety, low volatility Toxicity, odor, storage stability

IV. Impact and Control in Process Optimization

4.1 Impact of Light Stabilizers on Production Processes and Efficiency

The selection and use of light stabilizers have multiple impacts on production processes and efficiency:

1. Impact of Processing Temperature and Stability

  • Thermal stability requirements: Light stabilizers need to have a certain degree of thermal stability and not decompose at processing temperatures to ensure stability during material processing. For example, light stabilizer 622 has high-temperature processing resistance and can adapt to high-temperature processes such as injection molding and extrusion.
  • Impact on processing window: Different light stabilizers have different decomposition temperatures and thermal stabilities, which will affect the processing window of materials. For example, some light stabilizers may decompose to generate gases at high temperatures, leading to bubbles or surface defects in the product.
  • Extended processing time: In some cases, especially when using compound light stabilizers, it may be necessary to appropriately extend the processing time to ensure that the light stabilizer is fully dispersed and uniformly distributed in the material.

2. Addition Method and Dispersion Control

  • Timing of addition: The timing of adding light stabilizers has an important impact on their dispersion and effectiveness in the material. Generally, light stabilizers should be added at the initial stage of material melting to ensure uniform dispersion in the material.
  • Dispersion technology: To improve the dispersion effect of light stabilizers, special dispersion technologies or equipment may sometimes be required. For example, in the production of agricultural films, using a high-speed mixer or twin-screw extruder can improve the dispersion uniformity of light stabilizers.
  • Masterbatch preparation: Adding light stabilizers in the form of masterbatches can improve metering accuracy and dispersion effects, especially suitable for occasions where precise control of the addition amount is required.

3. Optimization of Synergistic Effects of Compounding

  • Multi-component compounding: In industry, the effective prevention and retardation of photoaging are often achieved by compounding two or more light stabilizers with different mechanisms of action to absorb ultraviolet light in different wavelength bands, which can achieve excellent effects that a single light stabilizer cannot achieve.
  • Synergistic mechanism: For example, Uvinul 4050 can be used alone or in combination with high molecular weight light stabilizer HALS to achieve synergistic effects. It has good synergistic effects with benzoate ultraviolet absorbers and hindered phenol antioxidants, which can improve the weather resistance and color fastness of PP and HDPE.
  • Optimization of addition ratio: When compounding different light stabilizers, it is necessary to optimize the ratio of each component to achieve the best effect. For example, in automotive coatings, the recommended addition amount of BASF light stabilizer 292 is 0.5-2%, and it can be used in combination with 1-3% of ultraviolet absorbers such as Tinuvin 1130 and Tinuvin 384-2.

4.2 Impact of Photoinitiators on Production Processes and Efficiency

The characteristics and use of photoinitiators have a decisive impact on the photocuring process and production efficiency:

1. Light Source Selection and Energy Control

  • Light source matching: Different photoinitiators need to match corresponding light sources. For example, IRGACURE 2959 and LAP are effective in the 320-500 nm wavelength range, while the ruthenium/sodium persulfate system has better effects in the 400-500 nm visible light range.
  • Energy density optimization: The initiation efficiency of photoinitiators is closely related to the energy density of the light source. Studies have shown that different photoinitiators have different requirements for energy density, which need to be optimized according to specific conditions.
  • Advantages of LED light sources: Advanced photoinitiator formulations support the transition to LED and visible light curing technologies, aligning production with environmental goals while maintaining or improving product quality.

2. Concentration Control and Curing Efficiency

  • Determination of optimal concentration: The photoinitiator concentration has a significant impact on the curing rate. Studies have shown that when the photoinitiator concentration is 7%, the intensity required for UV photocuring is the lowest, that is, the curing speed is the fastest. However, continuing to increase the concentration beyond this point will actually reduce the curing speed.
  • Impact of concentration on curing depth: The photoinitiator concentration not only affects the curing speed but also the curing depth. For example, in dental resins, as the CQ concentration increases, the conversion rate and mechanical properties (such as elastic modulus and hardness) increase, while the curing depth decreases.
  • Impact of material thickness: For materials of different thicknesses, the photoinitiator concentration and curing conditions need to be adjusted. For example, IRGACURE 819 is a highly efficient general-purpose ultraviolet photoinitiator, especially suitable for the curing of thick film systems, and especially suitable for white systems and glass fiber reinforced materials.

3. Environmental Factors and Process Control

  • Oxygen inhibition effect: During the free radical photocuring process, oxygen is one of the main inhibiting factors. Studies have shown that cationic photocuring has small volume shrinkage, strong adhesion, and is not inhibited by oxygen during the curing process. The reaction is not easy to terminate, and it has a strong "post-curing" ability, making it suitable for the photocuring of thick films.
  • Temperature impact: The ambient temperature will affect the activity and curing rate of the photoinitiator. Generally, increasing the temperature will accelerate the polymerization reaction rate, but too high a temperature may cause material deformation or performance decline.
  • Humidity control: In some photoinitiator systems, the ambient humidity may affect the curing effect. For example, water-based photoinitiator systems are more sensitive to changes in ambient humidity, and the humidity of the process environment needs to be strictly controlled.

4.3 Synergistic Effects of the Two in Process Optimization

In some processes, light stabilizers and photoinitiators need to be used synergistically. At this time, their interaction is crucial for process optimization:

  • Synergistic effects in UV-cured coatings: In UV-cured coatings, photoinitiators are responsible for initiating the polymerization reaction, while light stabilizers are responsible for protecting the coating from photooxidative degradation during use. For example, adding BASF hindered amine light stabilizer TINUVIN292 to automotive coatings can further reduce the yellowing of acrylic systems under outdoor sunlight.
  • Synergistic addition sequence: In systems where both light stabilizers and photoinitiators are used, the addition sequence may affect the final effect. Generally, light stabilizers should be added first and fully dispersed, and then photoinitiators should be added.
  • Interaction control: Some light stabilizers may interact with photoinitiators, affecting the curing effect. For example, BASF light stabilizer 292 may interact with paint components (such as acid catalysts), which needs to be carefully evaluated.

V. Functional Differences and Advantage Comparison in Application Scenarios

5.1 Application Comparison in the Building and Construction Materials Field

Advantages of Light Stabilizers in the Building Field:

  • Extend the service life of building materials: In architectural coatings, light stabilizers can effectively prevent the coating from maintaining gloss under sunlight exposure, avoid cracking and spotting, and prevent bursting and surface peeling, thereby greatly extending the service life of the coating.
  • Improve durability: Used for outdoor architectural coatings (such as roofs), architectural adhesives, and sealants to provide long-term protection.
  • Environmental protection and energy conservation: By extending the service life of building materials and reducing the replacement frequency, the environmental impact and cost of the entire building lifecycle are reduced.

Advantages of Photoinitiators in the Building Field:

  • Rapid curing construction: In applications such as building sealants and waterproof coatings, photoinitiators can achieve rapid curing and improve construction efficiency.
  • Low-temperature curing characteristics: Some photoinitiator systems can cure in low-temperature environments, expanding the construction season and time window.
  • Precise control: Photocuring technology enables precise control, especially suitable for the manufacture of complex building structures and decorative parts.

5.2 Application Comparison in the Automotive and Transportation Field

Advantages of Light Stabilizers in the Automotive Field:

  • Excellent weather resistance: It works better in automotive special coatings and can effectively prevent the coating from maintaining gloss under sunlight exposure, avoiding cracking and spotting.
  • Prevent yellowing: Adding BASF hindered amine light stabilizer TINUVIN292 can further reduce the yellowing of acrylic systems under outdoor sunlight.
  • Material protection: The HALS addition ratio in polypropylene bumper materials for new energy vehicles has increased to 0.5%-0.8%, 30% higher than that in traditional fuel vehicles. At the same time, the stricter VOC standards in vehicles have promoted a price premium of 15%-20% for low-odor products.

Advantages of Photoinitiators in the Automotive Field:

  • Efficient production: UV curing allows higher yields, higher machine utilization, and faster production speeds, improving overall production capacity and efficiency.
  • Reduce cleaning and setup time: UV chemicals only cure when exposed to UV energy, eliminating the need for immediate cleaning and reducing the labor time for setup, which is particularly beneficial for the graphic arts printing industry and other applications.
  • Improve coating quality: Photocuring technology enables a more uniform and thinner coating, improving the aesthetics and corrosion resistance of the automotive surface.

5.3 Application Comparison in the Packaging and Printing Field

Advantages of Light Stabilizers in the Packaging Field:

  • Extend product shelf life: In food packaging films, light stabilizers maintain the permeability of the film while ensuring safety, enhancing the shelf appeal.
  • Protect contents: Prevent ultraviolet light from penetrating the packaging material and protect the contents from photooxidation.
  • Improve material strength: Adding light stabilizers to polyolefin packaging materials can improve the retention rate of the material's mechanical properties and reduce damage during transportation and storage.Improve material strength: Adding light stabilizers to polyolefin packaging materials can improve the retention rate of the material's mechanical properties and reduce damage during transportation and storage.

Advantages of Photoinitiators in the Printing Field:

  • Rapid curing: In UV inks, photoinitiators can absorb ultraviolet radiation energy during the ink curing process to form free radicals or cations, initiating the polymerization, crosslinking, and grafting reactions of monomers and oligomers. In a very short time, the ink is cured into a three-dimensional network structure, greatly improving printing efficiency.
  • High-precision printing: Suitable for high-precision printing processes such as flexography and gravure printing, ensuring pattern clarity and color saturation.
  • Environmental protection: UV inks do not contain volatile organic compounds (VOCs), meeting environmental protection requirements and reducing air pollution.

5.4 Application Comparison in the Electronics and Optoelectronics Field

Advantages of Light Stabilizers in the Electronics Field:

  • Protect electronic components: In organic photovoltaic cells, light stabilizers are used as encapsulation protective layers to extend the power generation efficiency of batteries in outdoor environments, contributing to the development of green energy.
  • Maintain optical performance: Used in optical fibers, displays, and other devices to prevent yellowing and aging of materials and maintain optical performance.
  • High-temperature resistance: In high-power LED packaging materials, light stabilizers with high-temperature resistance need to be selected to ensure the stability of the material under long-term high-temperature operation.

Advantages of Photoinitiators in the Optoelectronics Field:

  • Precision manufacturing: In the field of microelectronic processing, photoinitiators are used in photolithography processes to achieve high-precision patterning, meeting the requirements of miniaturization and high integration of electronic components.
  • Optical device manufacturing: Used in the manufacturing of optical fiber coatings, optical waveguides, and other optical devices to ensure the optical properties and mechanical strength of the devices.
  • Rapid prototyping: In 3D printing of electronic components, photoinitiators enable rapid curing of materials, achieving rapid prototyping and customized production.

VI. Future Development Trends

6.1 Development Trends of Light Stabilizers

The light stabilizer market is developing towards higher performance, environmental protection, and specialization:

  • High-performance direction: With the development of high-tech fields such as aerospace, high-speed rail, and new energy, higher requirements are put forward for the performance of light stabilizers. For example, in new energy vehicles, the HALS addition ratio in polypropylene bumper materials has increased to 0.5%-0.8%, 30% higher than that in traditional fuel vehicles.
  • Environmental protection and safety: With the tightening of environmental protection regulations, the R & D investment in halogen-free HALS products has increased from 15% in 2024 to 32% in 2028. Leading enterprises such as BASF and Beijing TianGang have built fully enclosed production lines with zero solvent emissions.
  • Specialization and customization: Different application fields have different requirements for light stabilizers, promoting the development of products towards specialization and customization. For example, in the field of artificial grass, light stabilizers need to be specially optimized according to different use scenarios and service cycles.
  • Nano-composite technology: The application of nano-composite technology enables light stabilizers to be more evenly dispersed in the material, improving the stability and efficiency of light stabilization. For example, the nano-scale hindered amine light stabilizer has better dispersion and compatibility, which can provide more effective protection.

6.2 Development Trends of Photoinitiators

The photoinitiator market is developing towards high efficiency, environmental protection, and innovation:

  • High-efficiency and low-energy consumption: With the development of LED light sources, the demand for photoinitiators with high sensitivity in the visible light range is increasing. For example, the LAP photoinitiator has a maximum absorption wavelength of up to 380.5 nm and an absorption band of up to 410 nm, which can be excited by blue light and is suitable for specific LED light sources.
  • Environmental protection and safety: Develop environmentally friendly photoinitiators with low toxicity, low odor, and low migration. For example, water-based photoinitiators and solid photoinitiators have become research hotspots.
  • Multifunctional integration: Develop multifunctional photoinitiators that can not only initiate polymerization reactions but also have other functions such as antibacterial and self-healing. For example, some photoinitiators can be combined with antibacterial agents to prepare antibacterial photocuring materials.
  • Special application expansion: Expand the application fields of photoinitiators, such as 3D printing, biomedical, and optoelectronic devices. In the field of 3D printing, photoinitiators play a key role in the polymerization rate, performance, and appearance of 3D products.

6.3 Collaborative Development Trends of the Two

In the future, light stabilizers and photoinitiators will show more collaborative development trends:

  • Integrated product design: Design integrated products that combine the functions of light stabilizers and photoinitiators to simplify the production process and improve product performance. For example, in some UV-cured coatings, an additive that combines light stabilizer and photoinitiator functions can be used to achieve both rapid curing and long-term weather resistance.
  • Synergistic effect optimization: Further study the synergistic mechanism between light stabilizers and photoinitiators to optimize their combination and ratio to achieve better results. For example, in high-performance UV adhesives, by introducing UV absorbers and hindered amine light stabilizers, the weather resistance of the UV adhesive is improved, while the synergistic effect of primary and secondary antioxidants effectively blocks the oxidation path.
  • New material development: With the development of new materials such as nanomaterials and biomaterials, develop corresponding light stabilizers and photoinitiators to meet the special requirements of new materials. For example, in the field of biomedical materials, develop biocompatible light stabilizers and photoinitiators to meet the requirements of medical devices and tissue engineering.
  • Intelligent application: Combine light stabilizers and photoinitiators with intelligent technologies such as sensors and responsive materials to achieve intelligent applications. For example, develop a self-healing material that can automatically repair damage under light irradiation, which has broad application prospects in aerospace, automotive, and other fields.

VII. Conclusion

Light stabilizers and photoinitiators are two important types of additives in the field of polymer materials, each with unique functions and application scenarios. Light stabilizers play a key role in protecting materials from photooxidative degradation and extending service life, while photoinitiators are essential for achieving rapid curing and high-precision molding of materials. In product development and material selection, it is necessary to select appropriate light stabilizers and photoinitiators according to specific application requirements and environmental conditions, and optimize their combination and process parameters to achieve the best performance and cost-effectiveness.

With the continuous development of science and technology and the increasing demand for material performance, light stabilizers and photoinitiators will continue to develop towards higher performance, environmental protection, and specialization. At the same time, their collaborative application and integrated product design will also bring more innovation opportunities and development space for various industries.

This article is for reference only. For specific product selection and application, please consult professional technical personnel.